Image Detail

Product Introduction

Our 3plyer ripple wall paper cups are designed to offer both functionality and comfort. The unique fluted outer layer provides natural insulation, keeping beverages hot while protecting hands from heat. These cups are ideal for coffee shops, cafes, takeaway services, and vending applications.

The corrugated texture not only enhances grip but also adds a premium tactile experience, making your brand stand out. We offer full customization in terms of material, lining, and printing to meet your specific needs and sustainability goals.

We offer a variety of ripple type

Poduct Parameter (Specification )

TYPE OF WALL	ITEMS CODE	VOLUME	MATERIAL + LINING	DIAMETER(mm)			Packing
TYPE OF WALL	ITEMS CODE	VOLUME	MATERIAL + LINING	T	B	H	pcs
Ripple wall	4oz	120ml	CUSTOM	62	46	63	1000
	6oz	180ml		72	51	78	1000
	8oz	300ml		80	56	92	500
	12oz	360ml		90	59	110	500
	16oz	480ml		90	59	135	500

From Food Grade Paper Roll To Finished Insulated Cup - 6 Controlled Steps

Every double wall and ripple wall cup runs through six in-house controlled stages. Each stage has a fixed inspection point so the cup you approve at sampling is the cup that arrives in your warehouse.

Raw Material -food grade standard

Step 01 Raw Material Selection

We start with food grade virgin pulp paper rolls rather than recycled fibre for the food contact layer. Virgin pulp gives two things at once: a clean contact surface for hot beverages and a smooth print bed that holds fine logo detail without ink spread. Every incoming roll is checked for basis weight, moisture content and coating uniformity before it is released to the printing floor. For double wall and ripple wall cups we run two separate specifications - an inner cup stock for liquid contact and an outer sleeve stock tuned for printing and grip.

Step 02 Precision Printing

Custom artwork is applied with advanced flexographic printing, which holds registration across long runs and keeps colour consistent from the first metre to the last. Beyond standard flexo we run offset printing for photographic artwork and gradient work, plus value added finishes: embossing for tactile brand marks, UV coating for selective gloss, and gold foil stamping for premium positioning. Colour is matched to your Pantone reference and a retained master sample is archived under your account code so repeat orders placed months apart stay visually consistent.

Step 03 Automated Die Cutting

Printed rolls are fed into automated die cutting machines that cut the sheet into cup fans. Cutting accuracy directly decides whether the seam lands where the artwork expects it, so the fan profile is verified against the dieline at the start of each run and re-checked at fixed intervals. Ripple wall cups use a separate fluting station where the outer stock is corrugated before die cutting, which is what creates the air gap that carries the heat insulation.

What Makes A Ripple Wall Cup Different ?

Answer: ripple wall cup is built on a complete single wall cup and then wrapped with an S fluted corrugated outer layer. The flutes do the work: each wave holds a pocket of still air, and still air is a poor conductor of heat. Instead of one continuous barrier, the wall becomes a row of independent air chambers, so heat leaving the beverage has to cross paper, then air, then paper again before it reaches the hand.

Feature	What It Means For The Buyer
No Sleeve Needed	The insulating layer is built into the cup, so the separate cardboard sleeve is removed from the bill of materials. One SKU replaces two, and the barista skips one step per drink at the counter.
Non Slip Grip	The raised flutes create physical texture rather than a smooth face. The cup stays put in a wet hand or on a moving tray, which is where smooth cups slip.
Reduced Condensation Transfer	The outer layer sits away from the inner cup, so moisture forming on a cold drink does not soak straight through to the customer hand or the table surface.
Larger Uninterrupted Print Field	With no sleeve covering the middle band, the full cup body stays visible. Branding is no longer split across two components that can rotate out of alignment.
Structural Rigidity	The corrugated layer resists squeeze deformation, which matters when cups are carried in a tray or gripped hard through a lid.
Tactile Premium Signal	Texture reads as quality before the drink is tasted. Specialty roasters use the ripple surface as a positioning cue against smooth commodity cups.